Production Lead

Production Lead

17 Oct 2024
Kansas, Gardencity, 67846 Gardencity USA

Production Lead

Job DescriptionJob Duties and Responsibilities:

Understand and support safety as the first priority

Ensure compliance with all company policies, local, state, and federal regulations

Ensure the following facility programs are followed: Safety, Food Safety, GMP, Preventive Maintenance, Quality Assurance, and Sanitation

Help ensure all policies and procedures for the American Institute of Baking (AIB), Safe Quality Food (SQF) and Quality Assurance International (QAI organic) are followed

Understand each step of product flow through the entire facility and teach it

Know how to start, run, shut down, troubleshoot, and CIP the entire process

Monitor the usage and waste of DFA's purchased items

Communicate and be aggressive in regards to cost reduction in all areas relating to the Production department (e.g., supplies, line efficiency, labor, services purchased, etc.)

Maintain a safe, clean, organized work area throughout the facility and office area

Fill in for vacationing, sick, or otherwise vacant production positions, with little or no notice at times

Oversee production shift while Production Supervisor is on vacation

Participate in plant committees, including safety and food safety for at least three months per year

Lead a shift meeting on a quarterly basis, covering training, pressing issues, and Q&A

Safeguard and protect all company assets in his or her care

Demonstrate good judgment in safeguarding customer, company, vendor, and employee information

Maintain a cooperative working relationship with customers, vendors, employees, and peers

Handle difficult situations diplomatically

Consistently show the ability to recognize and deal with priorities

Maintain a well-groomed, professional appearance for the position and the situation

Evaporator: Start up, operate, shut down, and clean separators, cream HTST, evaporator, and related equipment in east room. Monitor product for correct percentages, component composition, and temperature. Is responsible for tank hook ups and flow. Perform start up, operation, and shut down of RO

Dryer operation: Start up, properly operate, shut down, and cleanup of dryer and related equipment. Ensure proper moisture in finished product. Maintain charts and records. Is responsible for product flow, proper tank hook up, directing powder to proper silo, maintaining the air inlet and product transfer filters, bag compartments, dryer box cleaning, and general upkeep

Processor HTST: Perform duties of pasteurizing raw milk, condensed skim milk, and cream. Make the required tank connection and CIP lines and the HTST as required

Bulk Room Receiver: Unload raw milk, cream, and condense. Drive tractors and spot semi tankers. Wash tankers, silo, and lines as required as well as perform proper hook ups of tanks, silos, and lines. Monitor amount of milk products being unloaded to prevent overflow of tanks and silos

Bulk Room Loadout: Is responsible for load out and sampling of liquid products. Wash tankers, silos, and lines; and monitor flow of product. Ensure correct product is loaded and bill of lading is completed correctly. Ensure that all tankers have properly filled out wash tags and seals

Floorman: Operate equipment. Monitor liquid products that are being pumped to tanks and silos and match the amount to ordered products. Clean and sanitize all product lines

Powder Bagger: Fill, weigh, seal, and palletize milk powder. Keep accurate and legible records

Safeguard and protect all company assets and proprietary information

Maintain cooperative working relationships and communications with employees from all other departments and peers

Dedicate effort to safety as we expect every employee to leave work in the same condition as they arrive

Follow all DFA good manufacturing practices (GMP) and work in a manner consistent with all corporate regulatory, food safety, quality, and sanitation requirements

Exhibit the values and ethics of Dairy Farmers of America through honesty, discretion, and sound judgment

Adhere to all DFA Quality, Safety and GMP policies and procedures and report any nonconformity

Attend required training, including but not limited to, Safety, GMP, Hazard Analysis and Critical Control Point (HACCP), and Safe Quality Foods (SQF)

The requirements herein are intended to describe the general nature and level of work performed by employee, but is not a complete list of responsibilities, duties, and skills required. Other duties may be assigned as required.RequirementsMinimum Requirements:Education and Experience

High School Diploma or GED

Associates Degree or two years of college preferred

1 year of experience in a production or manufacturing environment

Three years of experience in a manufacturing and or production environment

Certification and/or License None

Knowledge, Skills and Abilities

Knowledge company computer systems, specifically SAP

Skill in proficient computer usage

Able to lead a work group

Able to operate a forklift

Able to use and understand calculations, production rates and fluid inventories

Able to perform routine machine adjustments

Able to communicate clearly and effectively in English, both verbally and in writing

Able to be proactive in seeking solutions

Able to work in collaboration effectively and foster good teamwork

Able to follow directions and meet deadlines

Able to take appropriate steps to find solutions to problems

Able to present options and ideas to current processes or procedures

Able to interpret and apply company policies

Able to adapt and manage to change effectively

Able to perform task and duties without constant supervision

Initiative shows willingness and aptitude to use own discretion in taking appropriate steps in finding solutions to problems; presents options and ideas to enhance current processes or procedures. Takes on additional responsibility when both big and small tasks need to be done.

Integrity Firmly adheres to the values and ethics of Dairy Farmers of America. Exhibits honesty, discretion, and sound judgment.

Cooperativeness Willing to work with others, collaborating and compromising where necessary; promptly share relevant information with others.

Flexibility Is open to changing situations and is willing to perform all tasks when and where assigned.

Independence Able and willing to perform tasks and duties without constant supervision.

Tolerance for Stress / Resiliency Maintains a positive "can do" outlook, rebounds quickly from frustrations and unpleasantness, and maintains composure and friendly demeanor while dealing with stressful situations.

Mathematics: Must be able to use and understand calculations used for unit costs, labor costs, production amounts, and SPC.

Must be able to read, write, and speak English

EEO/AA/Female/Minority/Disabled/Veteran

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