Creating Peace of Mind by Pioneering Safety and SecurityAt Allegion, we help keep the people you know and love safe and secure where they live, work and visit. With more than 30 brands, 12,000+ employees globally and products sold in 130 countries, we specialize in security around the doorway and beyond. Additionally, in 2024 we were awarded the Gallup Exceptional Workplace Award, which recognizes the most engaged workplace cultures in the world.POSITION SUMMARYThe Machine Operator/CNC Operator is responsible for the operation of the manual and CNC machines and for the autonomous maintenance of the equipment. In addition, Machine Operators/CNC Operators will be responsible for the equipment performance output metrics and quality of parts processed through the Machining Department. Operators will be required to adhere to standard work, perform set-ups, and meet production requirements.ESSENTIAL DUTIES AND RESPONSIBILITIES include the following, which are to be performed accurately, efficiently, within company safety and quality standards, and within required time frames as needed. Other duties may be assigned. Reasonable accommodation may be made to enable individuals to perform the essential functions.
Load and unload parts
Measure dimensions of finished workpieces to ensure conformance to specifications, using precision measuring instruments, templates, and fixtures
Stop machines to remove finished workpieces or to change tooling, setup, or workpiece placement, according to required machining sequences
Check to ensure that workpieces are properly lubricated and cooled during machine operation
Set up and perform change overs and operate computer-controlled machines or robots to perform one or more machine functions on workpieces so the parts are being machined to print
Monitor machine operation and control panel displays and compare readings to specifications to detect malfunctions (for older model CNC machines) and respond to machine monitored faults / alarms.
Perform set up activities such as mount, install, align, and secure tools, attachments, fixtures, and workpieces on machines, using hand tools and precision measuring instruments
Determine condition of tooling to ensure efficiency of operation and minimization of scrap
Set replacement tooling for running job as required per tool life
Measure and set tooling on pre-setter (Zoller)
Follow internal tooling management and documentation processes
Perform coolant checks, skim off tramp oil, and check refract
Troubleshoots basic machining problems; communicates issues to supervisors; resolves or escalates problem for resolution per the plant escalation process.
Modify cutting programs by making off-sets to account for normal process variations encountered during operation
Adjust machine feed and speed, change cutting tools, or adjust machine controls as needed for normal operating variations
Perform quality checks, including statistical sampling, and process capability monitoring
Run first piece, inspect, and obtain Quality Department approval where required, including interpreting CMM data results and making necessary adjustments.
Follow safety regulations; keep work areas and equipment clean and orderly using 5S standards.
May perform other duties as assigned and extend into other areas as needed.
Flexibility to work overtime as required
Perform tasks in a timely and accurate manner
Document hour-by-hour performance
Complete autonomous maintenance activities as identified in TPM
KNOWLEDGE, SKILLS, AND ABILITIES
Ability to use a variety of gauges
Ability to establish and maintain effective work relationships
Ability to work effectively in independent situations and exercise good judgment to reach sound conclusions
Ability to use Kanban workflow for optimal build performance
Must demonstrate strong analytical/problem-solving skills and time management skills
Must demonstrate strong verbal communication skills
Ability to follow written and verbal instructions, schedules, rules, procedures, etc.
Ability to read, interpret, and perform from various documents, including method sheets, assembly drawings, production reports, blueprints, printed shop schedules, KanBan cards/boards, operating maintenance instruction and procedure manuals, etc.
Ability to properly identify components and gain extensive parts knowledge
Ability to identify and obtain appropriate parts for workstation operation
Ability to judge distances, spatial relationships, and perform visual and / or mechanical inspections; ability to distinguish colors and finishes
Intermediate math and computer skills
Ability to use precision measuring tools and equipment, including micrometers and calipers
PHYSICAL REQUIREMENTS
Ability to demonstrate manual dexterity; ability to use fingers and hands to feel, handle, or squeeze; reach with hands and arms; twist/turn body; perform repetitive motions
Ability to stand, walk, and/or sit, frequently and for extended periods of time
Ability to occasionally climb, balance, stoop, kneel, crouch, and/or crawl
Ability to continuously lift to 5 pounds, frequently lift to 25 pounds, occasionally lift to 60 pounds, and rarely lift over 60 pounds. Any lifts over 35 pounds should be done with assistance.
MECHANICAL REQUIREMENTS
Knowledge of machines and tools, including their designs, uses, repair, and maintenance
Ability to use two hand controls
Ability to use pneumatic tools
Ability to use testing equipment
ENVIRONMENTAL REQUIREMENTS
Exposure to various chemicals including greases, oils, and adhesives in safe exposure amounts and approved for use in our facility by EHS
Exposure to temperature changes
Exposure to moderate noise levels with intermittent loud noises
Exposure to vibration
Exposure to dirt and/or dust
Exposure to sharp objects and parts
Exposure to moving mechanical parts, protected by approved guarding and controls
EDUCATION/EXPERIENCE
Minimum requirements:
One year of machining experience preferred
Previous tooling experience preferred
This job description is not intended to cover or contain a comprehensive listing of activities, duties, or responsibilities that are required of the employee and are subject to change as necessitated by operational requirements.We Celebrate Who We Are!Allegion is committed to building and maintaining a diverse and inclusive workplace. Together, we embrace all differences and similarities among colleagues, as well as the differences and similarities within the relationships that we foster with customers, suppliers and the communities where we live and work. Whatever your background, experience, race, color, national origin, religion, age, gender, gender identity, disability status, sexual orientation, protected veteran status, or any other characteristic protected by law, we will make sure that you have every opportunity to impress us in your application and the opportunity to give your best at work, not because we’re required to, but because it’s the right thing to do. We are also committed to providing accommodations for persons with disabilities. If for any reason you cannot apply through our career site and require an accommodation or assistance, please contact our Talent Acquisition Team (Careers@Allegion.com) .© Allegion plc, 2023 | Block D, Iveagh Court, Harcourt Road, Dublin 2, Co. Dublin, IrelandREGISTERED IN IRELAND WITH LIMITED LIABILITY REGISTERED NUMBER 527370Allegion is an equal opportunity and affirmative action employer (https://www.allegion.com/corp/en/careers/equal-opportunity.html)Privacy PolicyWe are Allegion.A team of experts.United under a common desire;Protect today innovate for tomorrow.And never settle for the status quo.We believe in anticipating opportunitiesby sharpening our skillsand finding new answersthrough collaboration.We believe in a safer, more secure world.We believe in providing peace of mind.We believe in being true to ourselves and to thosewho trust-in our protection.We are many. We are one.We are Allegion.
