Job SummaryThe Product Design Engineer is responsible for the design, development, validation, qualification and continuous improvement of hydraulic and pneumatic hose assemblies, end fittings, and attachment processes, crimping and swaging. This role ensures products meet performance, safety, and quality standards while supporting manufacturing efficiency and customer requirements. Key ResponsibilitiesDesign & DevelopmentDesign hydraulic and pneumatic hose assembly components, end fittings, swivel fittings, couplings, and assembly systems.Develop crimp and swage specifications, tooling, and  manufacturing/ assembly processes.Develops and validates analytical models utilizing a combination of metallic and non-metallic components.Create 3D models , detailed 2D drawings, and bills of materials (BOMs) using CAD software.Develop inspections requirements such as crimp/swage tolerances, proof testing pressures, media and duration.Ensure designs comply with industry standards (e.g., SAE, ISO, AMS, ASTM) and customer  and regulatory requirements.Work with sales and customers to develop product requirements, match existing product or determine what is needed for new product.Design tooling, fixturing leak test tooling required to fabricate assemblies.Strong knowledge of stainless steel and polymers (PTFE) is a strong asset.Development and interpretation of design standards.Product EngineeringDefine hose assembly performance requirements (pressure, vacuum, temperature, vibration, environmental conditions).Conduct tolerance analysis, material selection, and stress/thermal evaluations.Support new product development (NPD) initiatives from concept through production.Testing & ValidationDevelop and oversee product verification tests throughout product development phases (burst, impulse, pressure cycling, leak testing).  Performs product failure analysis’s supporting design recommendations.Experience both internal and external testing laboratories.Analyze test data and implement data design improvements.Develop engineering test plans and reports.Crimping & Swaging Process EngineeringDesign and optimize crimping/swaging profiles and parameters (diameter, compression force, tooling geometry).Troubleshoot attachment issues and support production teams.Standardize attachment specifications across product lines.Manufacturing SupportProvide technical support to production, assembly, and quality teams along with sales and customer service.Develop assembly instructions, work procedures, and training materials. Train internal assemblers, and distributors as needed.Work with fabricating distributors to trouble shoot assembly issues.Collaborate on continuous improvement initiatives (Lean, Six Sigma).Quality & ComplianceParticipate in root cause analysis (RCA) and corrective/preventative actions (CAPA).Knowledge of assembly tear down and analysis to determine root cause.Support audits, PPAPs, and FMEA development.Ensure compliance with safety and quality standards.A good understanding of 300 series stainless steel a strong asset.Customer & Cross-Functional CollaborationEngage with customers to understand application requirements and provide technical solutions.Collaboration with Procurement, Planning, Operations, Engineering, and Quality teams across multiple sites.Support field issues, warranty analysis, and product improvements.
